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The KaiZone Friday Favorites for July 4th, 2014

July 3, 2014 by Joel A. Gross Leave a Comment

The KaiZone Friday Favorites

In the KaiZone Friday Favorites, I present my top ten favorite articles from the last two weeks in the world of Lean, continuous improvement and beyond.  With leading content from the world’s foremost improvement authors and future Lean leaders, I do the research so you don’t have to!

Note that due to the Independence Day holiday in the U.S., The KaiZone Friday Favorites are being brought to you a day early.  I hope that you enjoy!

10.  Lean Training Lineage Matters by Bob Emiliani.  “Does training lineage matter? Yes, I think it does, in particular when it comes to  tacit knowledge. Something that is difficult to copy or understand necessarily embodies lots of  tacit knowledge. These nuances and details are critical for the development of an accurate understanding which, in turn, leads to correct practice.”

9.  The Science of Positive Interactions – Key to the Coaching Kata by Lawrence Miller.  “Both learning and motivation on the part of employees is optimized when the ratio of positive to negative interactions with managers lean toward four positives to one negative. Higher rates of negative interactions reduce learning, increase fear, increase avoidance behavior, rather than problem-solving and experimentation.”

8.  Lean Government by Jim Womack.  “When I look at governments at every level today I observe that most issues are not clearly stated, regulatory and service provision processes are not designed using lean principles, and regulations and services are not administered or provided using lean methods. So what can be done?”

7.  Practice Seeing to be a Better Leader by Karyn Ross.  “Deliberately practicing a skill over and over again is the way that we learn by DOING. And learning by DOING—especially with the help of a coach to guide your practice—is the key to continuously improving.”

6.  Is Assessing Lean Wasteful? by Gregg Stocker.  “It’s important to remember that the effort is about continually improving toward perfection rather than “adopting lean.”  Using an assessment to gauge progress on the journey can easily shift the focus away from this and toward the idea that lean is another trendy business initiative that will eventually go away.”

5.  5 Skills to Strengthen Your Coaching Practice by Lex Schroeder.  “How do we support the work to get done? The primary motivation for the majority of people is not money, promotion, or flexibility; it is the ability for each person to feel that they are performing challenging, meaningful work.”

4.  Kaizen and Lean: Experimentation vs. Implementation by Jon Miller.  “When people practice kaizen, they learn to observe reality, see the facts and to solve problems. People learn better when experimentation is encouraged.”

3.  A World Devoid of Common Sense by Bill Waddell.  “I was planning to write about the silliness of annual budgeting, then thought – no, variance analysis is even sillier – then – no three way matching of invoices is sillier yet and found myself in a bit of a quandary. The solution? Let you decide which is the biggest waste of time and the most glaring evidence of the irrelevance of accounting.”

2.  Where is the Frontline? by Bruce Hamilton.  “In recent years it’s become fashionable to talk about management’s support for the “frontline,” a peculiar idiom as frontline is technically defined as “that part of an army that is closest to the enemy.” Sometimes, however, the idiom fits.”

And the #1 Friday Favorite for July 4th, 2014 goes to . . . drum roll please . . . 

1.  Why is “What is Lean?” ‘A Simple Question Without An Easy Answer’? by Jon Miller.  “Whatever the causes, there is something that is cognitively jarring about a lean community who seem completely happy to fail to agree on a simple, clear, standard definition and an answer to the question, “What is lean?” Lean requires improvement. Improvement demands standards. Standards demand clarity. Clarity demands removal of ambiguity. Accepting ambiguity in the definition of lean is not lean and the lean community should not accept it.”

Do you have an article that you’d like to share with The KaiZone community?  Post it in the comments section below.  Have a great weekend, and for those of you in the U.S., a terrific holiday, friends!

 

 

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The KaiZone Friday Favorites for June 20th, 2014

June 20, 2014 by Joel A. Gross Leave a Comment

The KaiZone Friday Favorites

In the KaiZone Friday Favorites, I present my top ten favorite articles from the last two weeks in the world of Lean, continuous improvement and beyond.  With leading content from the world’s foremost improvement authors and future Lean leaders, I do the research so you don’t have to!

10.  A Simple Question without an Easy Answer by Steve Bell.  “When is the last time someone asked you the simple question: “What is Lean?”  It happens to me quite often, and I’m surprised by how difficult I find it is to answer in a simple way. Why is that, I wonder?”

9.  The #Lean Goals that Matter by Mark Graban.  “Do you have clear SQDCM goals for 1) your organization as a whole and 2) for your department? Do you have clear measures in each of these five areas of Safety, Quality, Delivery, Cost, and Morale? Do you update and review them daily or weekly instead of monthly or quarterly? Do those goals and measures drive your improvement work?”

8.  Honesty, Integrity and Respect in a Culture of Continuous Improvement by Allan Wilson.  “With honesty and integrity as primary core behaviors, respect is earned and the opinion and guidance offered by leaders is highly valued and utilized by the teams. The end result is a culture of Lean Agile Development accomplished by teams focused on continuous improvement in the development of quality products of high value to the customer.”

7.  Reinforcing Lean Behavior Through Visual Management, an interview with Doug Bartholomew and Mark Hamel.  “As a key component of Lean and lean management systems, visual management offers tools and practices that support adherence to standards, quick identification of abnormalities, daily problem solving, organizational alignment, and–when integrated with leader standardized work–the daily routine of lean leaders.”

6.  Where Did the Kaizen Event Come From? by Jon Miller.  “Where did the kaizen event come from? This excerpt from chapter 2 of Creating a Kaizen Culture explains the origin of the kaizen event, and the role of Kaizen Institute in popularizing it.”

5.  An Exercise in Observation: Practicing Your Genchi Genbutsu by Matthew May.  “One of my all-time favorite thoughts is by UK-based urban designer Ben Hamilton-Baillie, a master of designing shared space intersections: ‘If we observed first, designed second, we wouldn’t need most of the things we build.’  The Japanese phrase for what Ben is talking about is genchi genbutsu, which roughly translated means “go look and see.'”

4.  It’s About Best Practicing by Mike Rother.  “I believe that scientific thinking is not just for scientists, but an essential and widely-applicable life skill for everyone, which anyone can develop through practice. Sure, some guitarists will be professionals on stage and some will be amateurs strumming around a campfire, but they all will be playing those same six strings and making music.”

3.  The Undeniable Logic of Lean Management by Bill Waddell.  “Lean transformation has to begin with management transformation.  There is no getting around that basic fact – no matter how much we wish it weren’t true.”

At this point, I’ve got to tell you, I could not pick a single winner for this week’s Friday Favorites.  For the first time ever, and for very unique contributions, two posts will share the top spot!  

The first of this week’s favorites is a series of posts from The Lean Edge.  A question that I – as well as many others – often wrestle with was posed to some of the top Lean thinkers on the planet, and their responses did not disappoint.  Check out the question and perspectives below.

1A.  Kaizen Events: Good Thing or Bad Thing?

  • Kaizen Events Are Mainly a Tool to Open the Minds of Leadership by Jeff Liker
  • Kaizen is Not an Event, It’s About Everday-Everybody-Engaged by Tracey Richardson
  • Kaizen Every Day, Everywhere, by Everyone by Sammy Obara
  • What About Kaizen Events by Daniel T. Jones

Last, but certainly not least, is a post from one of my absolute favorite Lean thinkers and authors, Bruce Hamilton.  In a video that words cannot describe, Bruce and the GBMP crew give us all some good cLEAN fun! I am still rolling on the floor over this one.  Thanks, Bruce, for the many, many years of learning and laughs.   

1B.  Addicted to Lean by Bruce Hamilton.  “Leading change is marathon not a sprint. Sometimes you just have to pace yourself, give your mind and body a break and do something frivolous and fun to maintain your balance.”

Do you have an article that you’d like to share with The KaiZone community?  Post it in the comments section below.  Have a great weekend, friends!

 

 

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The KaiZone Friday Favorites for June 6th, 2014

June 6, 2014 by Joel A. Gross Leave a Comment

The KaiZone Friday Favorites

In the KaiZone Friday Favorites, I present my top ten favorite articles from the last week (give or take a few days) in the world of Lean – and beyond.  With leading content from the world’s foremost improvement authors and future Lean leaders, I do the research so you don’t have to!

10.  The LEANable Wife* by Raechel Gross.  “So why the passion for home application of Lean thinking?  Well, it’s sort of simple: We value time spent together both as a couple and as a family above everything.  Lean is helping us to rid our schedule of waste and to replace it with family connection and fun.” (*Yes, this is a shameless plug for my wife’s blog, but honestly, she’s one of the best Lean students I have had the pleasure of teaching, and I thought the piece took a unique perspective on Lean.) 

9.  Lean, It’s All About the Customer by Tim McMahon.  “Customer “satisfaction” does not simply happen; it is an effect. Quality is one important cause of the customer satisfaction effect, along with price, convenience, service, and a host of other variables. The more our daily actions and long term plans are driven by meeting customer expectations, and the more we evaluate our work based upon these expectations, the more we improve customer loyalty and advocacy. This relentless focus on the customer is the path to sustained growth and profitability.”

8.  The Age of Manipulating Customers is Over by Boaz Tamir.  “You just can’t manipulate all of the customers all of the time. The time when you could build a long-lasting market based on a strategy of reductions and sales thought up by an advertising agency and marketing departments is long-gone. Business policies based on manipulations are like the gambler’s addition to the casino; it can’t last. The price to the consumer must be set according to its suitability to the subjective value of the product or service.”

7.  Three Steps Toward Lean Culture Change by Erin Urban.  “Leadership involvement, education, cultural dynamics. Check, check, check. All of this sounds easy enough, right? Of course not. Paying attention to all of these things, let alone trying to change them, is challenging. But take a deep breath: just the fact that you’re aware a culture change is needed makes you light years ahead of everyone else. Step back and appreciate the current collective mental state to determine what lean concepts you must educate employees on first (with leadership present!) in order to take that next step forward.”

6.  Uber Lean by Dwayne Keller.  “Is your new software an enabler to the best known methods to deliver excellent quality and service at the lowest cost?  Have you done the process improvement work needed to solve business problems before deploying the software? If your software is automating poor processes laden with waste, consider applying Lean tools and principles to improve the outcomes.”

5.  Video: Toyota Helps Harbor-UCLA Medical Center and their Eye Clinic by Mark Graban.  “You can tell the doctors, nurses, and others take pride in their involvement in the improvement process. The video is a bit staged, of course, but people seem to take pride in labeling themselves as “problem solvers” – they’re making things better! “It’s completely changed the way we work here,” says one resident.”

4.  Leadership Behaviors that Create a Culture of Continuous Improvement by Allan Wilson.  “A famous golfer once said, “The more I practice, the luckier I get.” The words “professional golfer” on your bag do not make you a great golfer; it’s the practice and dedication that impact your skill level. In the same vein, the title Team Leader, Manager, or VP on your business card does not make you a great leader. Leadership is a learned skill that needs constant refinement and adjustment based on real experience over time.”

3.  The Case for Kaizen Events by Karen Martin.  “The bottom line? Don’t reject a concept just because it’s not executed properly much of the time. Nor because it’s used indiscriminately instead of purposefully. Instead, vow to help the organizations we touch learn how to harness the power that Kaizen Events offer and used them as a balanced approach to creating organizational transformation.”

2.  If You Want to Lead, Make Your Vision Actionable by Hollie Jensen.  “With the vision – every employee problem solving– the goal state is obvious. You can ask yourself what the current state is (is every employee problem solving today?), and then ask why/why not. If they are problem solving actively, great, how do you sustain those activities and behaviors and that kind of organizational culture? If people aren’t problem solving, why not? What are the barriers? Do they understand what problem solving really means? Do they have the tools and knowledge to do so? Do they have the support do so?  Once you know these things, then you can think about ways to close that gap. “

And this week’s Friday Favorite goes to . . .

1.  The Simple Power of Lean Culture by Bill Waddell.  “If you can get all of your people thinking that they can come together; and respecting the fact that none of them know everything, but that everyone of them knows something; and that they all have a common purpose; and that they all have people riding on them; and that thousands of lives are going to be better because they figured it out . . . then it’s amazing what people can accomplish.”

Do you have an article that you’d like to share with The KaiZone community?  Post it in the comments section below.  Have a great weekend, friends!

 

 

 

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The KaiZone Friday Favorites for 5/30/2014

May 30, 2014 by Joel A. Gross Leave a Comment

The KaiZone Friday Favorites

In the KaiZone Friday Favorites, I present my top ten favorite articles from the last week (give or take a few days) in the world of Lean – and beyond.  With leading content from the world’s foremost improvement authors and future Lean leaders, I do the research so you don’t have to!

10.  Top 5 TPS Lessons from Jedi Master Yoda by Matt Elson.  “Yoda was a Jedi Master for over 900 years, so he saw a few things, made some mistakes and had his failures.  The most important thing about Yoda was that he never gave up.  Ever.  Yoda was also constantly learning and reflecting.  It could be argued that true wisdom comes with experience, both positive and negative.”

9.  Start Your Lean Diary Today by Jens Woinowkski.  “The Lean Diary: One word per day.  Weekly and monthly retrospectives.  That’s it.  #leandiary”

8.  The Trouble with Corporate Clichés by Pascal Dennis.  ““Ducks in a row” “Low-hanging fruit” “Let’s take this off-line” Why do these and other corporate clichés make us cringe so?  Well, they’re often used by lazy people to express stale, tired thinking.  If we haven’t thought about something deeply, why burden people with inanities?  If we can’t express an idea in a fresh way, why should anybody listen?”

7.  Back to Basics – Customer Value by Al Norval.  “I often come across organizations that are in the middle of a Lean transformation and when I ask why are they doing it – what’s the purpose? I get an answer of – to save money, to meet our financial obligations to the organization.  This answer always disappoints me since there is much more to Lean than that. In Lean we need to meet the needs of three publics; the Employee, the Customer and the Organization. If we’re doing Lean and not benefiting all three publics, then we’re not doing Lean properly.”

6.  Speed Leadership by Bob Emiliani.  “Right-sizing the brain and sticking to to the basics is seen by most executives (top image) as weak or unchallenging. But that is what the best Lean leaders do.  It results in what I call “Speed Leadership,” which means a greater intellectual acuity and a reduction or elimination of delays and rework that plague executives steeped in conventional management/  The patience and simplicity characteristic of the best Lean leaders trumps the impulsiveness and complexity characteristic of conventional leaders.”

5.  How Teaming Produces Execution-as-Learning by Amy C. Edmondson.  “ In the factory model of management, it was easy to monitor workers and measure their output. But work today increasingly requires the applications of specialized skills and knowledge. Workers are expected to identify issues, analyze problems, and create new solutions. This shift has changed the dynamic of the workplace and the relationship between those in charge and those doing the work. The most successful leaders in the future will be those who have the ability to develop the talents of others.”

4.  Success is Sweet When You Value Your Core by Joshua Rapoza.  “What does this teach us about listening to our customers? Your value is at your core. Don’t change what your customers value in your product, pay attention to what they value and then change everything else.”

3.  Respect for People (Shingo Edition) by Dan Markovitz.  “Blaming your workers is like spitting in the sky. It comes back down on your face. It’s your teaching that needs to be improved.”

2.  Be Careful What You Wish For – Part II by Bruce Hamilton.  “No oversight. No direct observation, in this case, by the persons who are charged with the corporation’s fiduciary responsibility – its board of directors.   The CEOs in the examples above are no different than the cashier in my 2010 post. They were following damaging directives from absentee leadership.   The difference in these cases however is that when CEOs receive nonsensical objectives the potential for damage to customers and employees is very much greater.”

And, in an excellent week for Lean and continuous improvement posts, this week’s Friday Favorite goes to . . .

1.  Learn the Thinking, Not Just the Doing, Why, How, Where, What, When by Tracey Richardson.  “A true sensei has the knowledge, but shouldn’t be above learning from others with less experience or “fresh eyes”.  I’m personally a sponge, I soak in all I can to learn how to be better the next day, that is a role of a sensei/trainer to me – Continuous Improvement, right?”

Do you have an article that you’d like to share with The KaiZone community?  Post it in the comments section below.  Have a great weekend, friends!

Also, don’t forget about The KaiZone Contest: Make Your Own Leanable Moment.

 

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The KaiZone Friday Favorites for May 23, 2014

May 23, 2014 by Joel A. Gross Leave a Comment

The KaiZone Friday FavoritesIn the KaiZone Friday Favorites, I present my top ten favorite articles from the last week (give or take a few days) in the world of Lean – and beyond.  With leading content from the world’s foremost improvement authors and future Lean leaders, I do the research so you don’t have to!

10.  Did Toyota Fool the Lean Community for Decades? by Emiel Van Est & Pascal Pollet.  “In the Lean community, we admire Taiichi Ohno for his role in the development of the Toyota Production System.  Get ready to admire him even  more!”

9.  Overproduction in the Auto Industry (and Healthcare) by Mark Graban. “Accounting rules also make it seem like it’s cheaper, per vehicle, to produce more, as we’re spreading out fixed costs, including capital and overhead, across a greater number of vehicles… product that customers aren’t buying. Crazy… but rational given the rules of the game.”

8.  Debunking Standard Cost: Part 1, Part 2, Part 3 and Part 4 by Nick Katko.  “Turning off standard cost is possible in any company, no matter how large or how small it is. It is just a matter of the vision and willpower of the leadership in the company.”

7.  Big Data, Small Data by Kevin Meyer.  “Just as we now find it ludicrous to talk of “big software” – as if size in itself were a measure of value – we should, and will one day, find it equally odd to talk of “big data”. Size in itself doesn’t matter – what matters is having the data, of whatever size, that helps us solve a problem or address the question we have.”

6.  The Four Levels of Visual Management: Part 1, Part 2 by Pascal Dennis.  “Who is the best source of Level 3 and 4 visual management?  Why, our front line team members, of course.  That’s why total involvement is critical. Alienate the front line and you lose all their insight & creativity. Problems mushroom!  But you already know that…”

5.  Compression, Immediacy and the Death of the Iron Triangle by Matthew May.  “In the age of immediacy, the old idea of the Iron Triangle–you know, that given quality, cost and speed you can have two, but not all three–is simply irrelevant. In fact, it’s been dead for quite a while for any entity that we’d properly label disruptively innovative…point to any product, service, or company you think of as a true groundbreaker, and tell me that haven’t put a nail in the coffin of the Iron Triangle.”

4.  Forget About the Toyota House of Quality by Dan Markovitz.  “It doesn’t matter what the pillars are, or what the roof is, or what blocks are in the foundation. You have to choose the structure that makes sense for your company. The concepts and elements are what’s important, not where they go.”

3.  Is History Repeating Itself? by Bob Emiliani.  “I am disappointed that, in general, the generation of executives who could have done the most good with Lean management did more harm that I ever expected they would. The baby boomers have learned little about Lean management and have essentially nothing to pass on to the next generation, who are left to discover the merits of Lean management for themselves – assuming they can overcome all the negatives resulting from “Lean done wrong” by their predecessors.”

2.  The Human Element of TWI by Patrick Graupp.  “Running an organization that truly respects its people and works on company culture first, before trying to implement tools that work on the production system, is a lesson that most organizations miss. Without the enthusiastic participation of people, in particular those people who actually do the work, we will not get the “buy-in” necessary to see that needed changes actually take place and are sustained. “

And, in an excellent week for Lean and continuous improvement posts, this week’s Friday Favorite goes to . . .

1.  Ask Art: How Much Lean Training Should We Be Doing? by Art Byrne. “I learned how to run a kaizen directly from the Shingijustu Company (men who spent years working directly for Taiichi Ohno at Toyota). They had a rather dramatic approach. “What do you want to work on?” they would ask me, and when I replied, their response was, “Ok, let’s go, start moving equipment and start a cell.” This was shocking, and it worked. As we went along with this, they taught us the organization, structure, tools, and materials needed to run a kaizen. But it all started simply, on the shop floor. See the waste, eliminate the waste, right now.”

Do you have an article that you’d like to share with The KaiZone community?  Post it in the comments section below.  Have a great weekend, friends!

Also, don’t forget about The KaiZone Contest: Make Your Own Leanable Moment.

 

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