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THE QUESTION: How Will You Make Time for Improvement?

May 19, 2014 by Joel A. Gross 1 Comment

hourglass

Can you hear that?  Listen closely.

It starts off quite softly.  It’s just a whisper.  Certainly, no one is threatened by a whisper.  But as the journey begins, it grows.  The rumble is ominous.  Slowly, but yet suddenly, it becomes undeniable.  Everyone hears it; they can almost feel it.  It echoes far and wide, piercing the airwaves from the shop floor to the C-suite.  Left unaddressed, it has the power to end the journey before it can ever really begin.

It is a question.  No, it is THE QUESTION.  And in due time, every organization on the path to True North will have to answer:  How will you make time for improvement?

A few weeks ago, a version of THE QUESTION was posted on the Lean Edge:

As CEO of my company I have a grasp of lean and have experienced it in my career, but now that I’m CEO, I find it difficult to ask my people to make time for improvement work. They’re already completely busy doing their regular work. Moreover, this company is in the outdoor sports industry, and many people join these companies because they want time to climb, backpack, canoe, etc., and I’m reluctant to ask them to work more hours and sacrifice time for these activities. Any advice?

THE QUESTION invited many responses from amongst the absolute best and brightest Lean thinkers in existence today.  Do read each response in its entirety . . . that is, if you can find the time.

  • Tracey Richardson: If you don’t have time to do it right first time, when will you have time to do it over?
  • Jeff Liker: The key is to learn to level the workload for improvement
  • Karen Martin: Start the conversation
  • Mark Graban: No time for improvement? Then find time
  • Jon Miller: No Time for Kaizen? Check Your Assumptions
  • Sammy Obara: Continuous improvement is more than repetitive improvement
  • Dave Meier: In Toyota improvement ideas and efforts were expected but voluntary
  • Art Smalley: This is honestly more about leadership than lean
  • Pascal Dennis: Kaizen is the work
  • Michael Ballé: Lean is the strategy!
  • Dan Jones: Finding Time For Improvements
  • Mike Rother: Next Generation Lean Practice

Although each author does present a slightly different argument, there is a general consensus around a few key points which I summarize below:

  • In the current state, organizations find time to do the work, yet assume (or choose) that they have no additional time to improve the work.
  • There is much time wasted in how the work is done now, which is time that could and should be used to improve the work.
  • Leaders must see that improving the work is a priority, is not optional, and needs to be part of how the work is done.
  • Therefore, leaders must choose to find or make time available for improvement or suffer the consequences of failing to keep pace with an ever-changing world and falling behind the competition.

Admittedly, I have no business finding fault with any of the much esteemed Lean thought leaders above.  However, after reading through their collective responses, I feel that further dialogue on the topic is warranted.  My primary concern stems from a principle that practitioners of “real Lean” already know all too well: there are no shortcuts on the journey to Lean.

Many of the authors suggest that those who lack time for improvement do so because of a choice that they have made – or have not made – or that they have not sufficiently prioritized doing otherwise.  I do not disagree with these points.  However, although it may not have been the message the authors were intending to deliver – although, upon scrutinizing the arguments several times, I cannot help but to believe that some did – readers may be led to believe that improving upon the current condition is simply a matter of making better choices or setting clearer priorities.  Unfortunately, however, this line of logic does not hold, and Mr. Rother even goes so far to provide a short clip that explains why not.

Repeat after me.  There are no shortcuts on the journey to lean.

Although the desire to dedicate time for improvement may start with choice, commitment and alignment of priorities, the actual time will not simply follow suit.  Eliminating what we don’t want, will not necessarily get us what we do want; rather, we need to actively pursue what it is that we desire.  We need to frame THE QUESTION in the same way that we would any other organizational imperative:  as a challenge which should be approached with a thorough understanding of the current condition in conjunction with many, many cycles of learning.  I tip my cap again to Mr. Rother for providing this framework for improvement.

When we approach THE QUESTION not as a question, but as an organizational challenge, it becomes clear that there is no single, simple solution.  The actions that can be taken to dedicate time for improvement are prescribed by the current condition of the organization through the practice of PDCA at the leadership level.  As Mr. Liker has recently written, “Since Plan-Do-Check-Act is the process needed to carry out sustainable improvement at all levels, it requires skilled practitioners at all levels—from the C-suite to the working level.”  The process for improvement should not be different in the board room than it is on the shop floor.  Therefore, THE QUESTION provides perhaps the single greatest opportunity for leaders to practice and develop the same skills that are required throughout the rest organization: Plan, Do, Check, Adjust – and repeat.

Indeed, THE QUESTION for organizations on the path to Lean is how will you make time for improvement?  Leaders of these organizations need to be aware that they alone must answer THE QUESTION, but that the answers will not come easy. The journey may start with choice, and commitment and prioritization, but the distance can only be covered one step at a time through many cycles of learning and understanding.  In this way, leaders do not walk their own path; rather, the shared approach to improvement unites all individuals across all levels of an organization on the same Lean journey.

According to John Maxwell, “a leader is one who knows the way, goes the way, and shows the way”.  The leader who does not answer THE QUESTION, who does not make time for improvement, risks falling behind, while the organization sets its own course.  Know that it may be difficult or even impossible to catch back up.  After all, there are no shortcuts on the journey to Lean.

 

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Filed Under: Leading on the Path, The KaiZone Way Tagged With: improvement, journey, leadership, the question, time

Welcome to The KaiZone!

March 26, 2014 by Joel A. Gross 2 Comments

Lean, TPS, Lean journey,

It all started about three weeks ago.  I had spent the last eight hours delivering a training course on achieving process transformation through Lean to a class full of new Lean learners.  Although there’s nothing I enjoy more in my work than having the privilege of teaching others, on this day in particular I was exhausted.  The course is designed as a fast-paced, non-stop, simulation-based exercise that keeps even the most experienced facilitator in a state of controlled frenzy for the duration of the exercise.  After the class, I found myself walking out to my car with one of the students. It was one of the first times that I had taught the class, so I was eager to hear her candid opinion.  So I asked.  What she said was one of the most simple and impactful statements that I have ever heard on the topic of Lean:

I valued the focus on the thought processes most of all.  You know, I think I’ve always thought that way, but I just didn’t realize it.  Now that I am aware of it, I’ll be able to do it a lot better.

For some strange reason, her words hit me like a freight train.  I bumbled through the rest of the conversation, thanking her for the candid feedback and wishing her well on her Lean journey.  On the car ride home, I kept replaying the quote over and over again in my head, searching for the deeper meaning that seemed to be eluding me.  I recounted the moment so frequently that evening, I wanted to beat my head against the wall.  And I’m fairly certain my wife wanted to help.   Ready to give up, I lay my head on my pillow and closed my eyes, ready to clock in a solid 6 hours of slumber.  And then it hit me. 

That quote sums up – very elegantly, I might add – why I am so passionate about Lean thinking and why I value so much teaching it to others.  Lean thinking unlocks the hidden potential that is already within us all.  We all can become expert problem solvers.  We all can eliminate the waste from the things we do every day.  And we can ALL find ways to make each day a little bit better than the last.  That is what the spirit of kaizen is all about, and that is why I decided to start The KaiZone.  I wanted to create a place where we can all come together to learn from one another and to share our personal Lean journeys with one another.

No matter where you are on your path, I hope you will find the content and the discussion at The KaiZone as a valuable source of learning and inspiration.  To get the most of the experience, please feel free to subscribe to the blog to get each post emailed to your inbox, or consider following me on LinkedIn, Twitter or Pinterest.  My only ask of you is that if you feel that you can help others to learn, please take the opportunity to share your comments, or contact me with ideas for future posts you’d like to see or with questions that you’d like me to help answer.  And if you, yourself have learned something that you value, please share that learning with others.

I believe that each of us has the power to achieve great things in life and that Lean thinking can help to unlock our hidden potential.  Hopefully, we can all help each other to achieve these great things together.

 

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Filed Under: The KaiZone Way, The Lean Learning Journey Tagged With: journey, kaizen, welcome

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